Best Stand
Up Paddle Boards
Congratulations! You’ve found a comprehensive,
easy to understand primer on stand up paddle board
construction… the good, the bad, and the ugly.
Sadly, there is a ton of confusing, and conflicting
“mis-information” out there on the web.
Good news - read this one page and you can knowledgably
decide for yourself which is the best stand up paddle
board for your intended use and budget.
At first glance, most people assume a paddle board
is a paddle board. If they’ve looked around
a little bit, they’ll be aware that there
is a handful of different shapes and sizes, and
of course dozens of brands. On the surface most
of them really do just look like really big longboards
(surfboards). It’s easy to jump to the conclusion
that they’re pretty much all the same, aside
from the branding… and of course the pricing!
And why the heck are they so much more expensive
than surfboards?
Stand up paddle board insides
The difficulty in differentiating one stand up paddle
board from the next is that you can’t peer
inside. Thus, as a prospective buyer, you’re
left to sort thru the unfamiliar industry lingo
which all kind of sounds the same. You’ll
repeatedly hear terms thrown around like:
- Hand shaped
- CNC machined
- EPS foam (Expanded polystyrene, or beaded) cores
of different densities
- XTR foam (extruded polystyrene, or solid shape)
cores of different densities
- Glassing - double and triple top or bottom glassing
of different weight glass (fiberglass cloth that
gets resin added to it to form a reinforcing layer
of strength)
- Biaxial glass
- Stringers
- Epoxy resins
- Wood veneers
- Sandwich wood construction
- Specialty high-density foam sandwich construction
- Vacuum bagging
You can find definitions of these terms in our
SUP glossary, but for purposes of this primer we’ll
discuss them in the context of the different types
of stand up paddle board construction on the market.
This will, in part, help you understand why one
board costs $800 while another one of similar size
that looks pretty much the same costs maybe $1600.
Distribution channel factor in the pricing
While price is generally a good indicator of quality
for most products, differing distribution channels
for SUP boards muddies the water. In fact, a board
you can buy for $800 from a direct to consumer brand
is likely equivalent quality and cost construction
to a board you’d pay $1150 retail for in a
local surf, kayak, or outdoor shop. Before you can
separate out construction quality factors and costs,
it is essential to wrap your head around how the
differing distribution channels in the stand up
paddle board marketplace affect the pricing you
see as a customer.
The traditional three-tier distribution
channel brands
As stand up paddle boards originated from the surf
industry, the vast majority of SUPs are sold thru
a traditional three-tiered retail/wholesale/factory
distribution channel. The customer is buying from
a local surf shop, kayak shop, or outdoor retailer
at a 20% to 40% retail mark-up. The retailer is
buying from the brand (or wholesale middleman) at
a 20% to 40% wholesale markup. The brand is buying
from the factory, which also has a profit margin
cooked into the pricing. And there are two (or sometimes
three) levels of shipping costs built in here: the
shipping from the factory to the distributor, the
shipping from the distributor to the retailer, and
(sometimes) the shipping from the retailer to the
customer. Aside from private label brands purchased
direct from the factory by a local retailer (which
are rare), the brands you find in a local surf shop,
kayak shop, or outdoor retailer ALL follow this
three-tier distribution channel and the MSRP of
the boards reflect it. These SUP brands typically
don’t sell direct as they want to support
their distribution partners, and not compete with
them. It doesn’t always happen that way, but
that’s the theory.
Direct to consumer brands
In the stand up paddle board market, there are a
handful of direct to consumer brands that buy direct
from the factory and then act as the retailer themselves
to sell directly to consumers. There is no wholesale
middle man in this distribution model. These are
typically boutique brands that primarily serve their
local markets and sometimes customers in other areas
via the web. If a customer picks up a board locally
there is only one level of shipping (from the factory)
built in to the retail price. If the stand up paddle
board is shipped to the customer, it will cost another
$125 to $175 to ship across the country. Still there
is no wholesaler to retailer shipping cost built
into the retail price nor will the customer incur
any sales tax, so part of this retail to consumer
shipping cost is offset when you view the components
of the direct MSRP holistically. In summary, you’re
going to get an equivalent quality board at a lower
cost here every time with the direct to consumer
brands even when shipping is factored in. On standard
boards, a customer will save around $200. On the
very top-end boards, the customer will save $300-$400
Confused distribution brands
Typically there is no wholesale middle man in the
direct to consumer brand distribution model outlined
above. I say “typically” because some
confused distribution brands wholesale their product
to retail surf shops, kayak shops, and outdoor retailers,
AND also sell direct to consumers (typically to
the chagrin of their retail partners – it’s
called channel confusion). This is an important
distinction, because IF they’re doing both
then their “so-called” direct to consumer
retail prices are obviously inflated to accommodate
both a wholesale margin and a retail margin as they’re
employing that channel as well. So, aside from the
lip-service of claiming to be “direct to consumer”,
in reality these brands pricing strategy is no different
than that of the traditional three-tier distribution
channel brands. As a rule, most major brands won’t
sell direct, so brands that use this confused distribution
strategy tend to be off-brands. Also as a rule,
most major brands shy away from producing lesser
quality product out of fear of damaging the strong
brands they’ve established AND out of fear
of alienating their retail partners with lower quality
product that produces returns and such. Off brands
that employ a confused distribution strategy are
not constrained by these same fears, so they often
times are the ones introducing low cost, low quality
products to the market. That’s kind of where
the SUP market is right now – some of the
confused distribution brands have introduced SUP
boards that are priced almost unbelievably low compared
to the rest of the market. How do they do this?
They are simply going as low quality as possible,
where the existing brands don’t dare tread
until they see how consumers react. If consumers
are satisfied with the lower quality products, some
of the major brands may then enter that market.
Production cost versus quality
Most of the highest quality stand up paddle boards
are all made in the same 60,000 square foot factory
in Thailand that has been producing surfboards and
such for about 30 years. A dozen different brands
use this “gold standard” factory. Each
of the brands is made to different specs and with
slightly different construction techniques, but
as a group they are typically of much higher quality
production build that boards made in the other major
SUP factories which are in China. There are a handful
of assorted surfboard and boogie board manufacturers
in China that have taken up stand up paddle board
production in the last few years. Production quality
varies. As a brand, you can produce boards in these
Chinese factories with lower quality targets at
almost half the cost of using the gold standard
factory in Thailand. The discount boards you see
available in the market primarily come out of China.
High-quality versus low-quality SUP construction
Low quality SUP boards tend to use inexpensive polyurethane
foam or low density EPS foam (12 kg or 14 kg) cores
simply coated with a few layers of glassing. If
they use polyurethane foam (which is cheaper, yet
typically heavier than EPS foam) they can use polyester
glassing (which is cheaper, yet more susceptible
to cracking and chipping). If they use EPS foam,
they have to use epoxy glassing, but production
costs (and subsequently quality) can be driven down
by using lower density EPS foam and only a few (maybe
2 or 3) layers of glassing. The result is a stand
up paddle board that looks pretty much like everything
else on the market and will work reasonably well
for most flat water applications, yet:
- Will easily crack and if not immediately fixed
properly will subsequently absorb water and add
significant weight
- With generally not hold up well over time even
under normal stand up paddle boarding conditions
due to the lower density foam which can lead to
a mushy feel of the deck over time
- Be vulnerable to water absorption from even
small scratches due to its thin outer shell
- Is susceptible to outright snapping in waves
High quality SUP boards tend to only use EPS foam
(up to 20 kg) cores, some form of sandwich construction
(sandwiching a wood veneer or specialized high-density
foam sheet between layers of glassing), high-density
foam blocks to reinforce all insets (fin boxes,
leash plugs, etc.) and multiple (maybe 5-6) layers
of inner and outer glassing hardened with epoxy
resins using a vacuum bagging technique. The result
is a stand up paddle board that is designed to endure
most everything you or the environment can throw
at it, and retain its original form, weight, and
performance characteristics for many years of use.
Foam density
The density rating of a foam core is measured in
pounds per cubic foot or kilograms per cubic meter.
A cubic foot (12 inch x 12 inch x 12 inch block)
of 1 lb density foam would weigh 1 lb. While not
an absolute correlation, in general, the higher
the density of the foam, the harder and more rigid
it is, and thus harder it is to snap in half. Additionally,
the more resistant it is to pressure dings from
standing on the board and bumping the board into
random obstacles. On the flip side, the higher the
density of the foam, the heavier it is. With stand
up paddle boards (which weigh between 20 and 35
lbs), the trick is to figure out how to get the
most strength from the least weight.
Typical surfboard foam
Surfboards have historically been produced using
a polyurethane foam core (also called a PU foam
core). The density of typical surfboard foam is
about 2.3 lbs per cubic foot (or 37 kg per cubic
meter, as EPS foam core densities are quoted). EPS
foam cores used in stand up paddle boards range
from 12 kg to 20 kg. In surfboard construction,
the polyurethane foam blank is shaped to its final
surfboard shape and then coated by one or two layers
of fiberglass woven cloth and hardened with either
a polyurethane resin or an epoxy resin. You have
your choice. An epoxy resin is more expensive, but
will create a stronger, more rigid, and more durable
coating.
While it’s possible to make a stand up paddle
board following this exact same process, the result
due to the massive size of SUPs would be a very
heavy board. SUPs, and many modern surfboards, typically
use EPS foam (expanded polystyrene, beaded foam
pressed together - think of the foam used on a cheap
cooler), which is lighter, and are then (typically,
and by all means should be) reinforced with more
than just one or two thin layers of glassing you’d
find of a traditional surfboard. When EPS foam is
used, you can only use epoxy resin, not polyurethane.
Epoxy resin is stronger and more ding resistant
that polyester resin.
Stand up paddle board brands use varying “skin”
techniques over this lightweight EPS foam core to
add rigidity and strength to their boards. The biggest
issue with EPS foam is that its open cell structure
means that if it’s exposed to water it will
soak it up like a sponge. Therefore, it’s
very important that the exterior of an SUP board
is not easily cracked or penetrated. The best SUP
boards have a built in strategy to address this
issue. Their skins are multilayer, often with a
sandwich structured skin component that further
reinforces the overall strength of the board. The
low-quality boards just sort of focus on cost concerns,
ignore the very real issue, and leave it to the
customer to deal with when the problem eventually
arises. On any EPS foam core SUP board, it is essential
to deal with cracks and penetrations immediately
as they happen (to minimize the quantity of water
absorbed) and in a professional manner (which usually
involves sucking the water back out first before
the repair). Simply put, on a high-quality board,
you’re going to have far fewer (if any) issues
of this nature to deal with. On a lower-quality
board you need to be very diligent or you may find
your board packing on 5 or 10 pounds of weight or
more in water absorption. If you don't get the water
out as quickly as possible, much of the added weight
will be unreversable.
A great resource on board construction
The
Board Lady
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